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Showing posts with label Engine Replacement. Show all posts
Showing posts with label Engine Replacement. Show all posts

Friday

Comar SW-80 Race Go Cart Engine Replacement.

A father and son team whom I have grown rather fond of asked us to replace their race cart engine.
The youngster shows great potential and it is a sheer pleasure to observe his natural talent.

Common problem to these types of high compression two stroke engines is that the pull started takes a good knock each time it is used.

Although it is a good design and lasts well, nothing lasts forever.
So the father and sponsor of the team has requested we replace the engine because the pull starter has dropped them so many times.




Seen in the photo the pivots and springs on the flywheel that contact the pull starter get lazy and fail to spring back after use.




New Comar SW-80 engine complete and ready to run.




 Eangine fueled up, road tested and tuned - ready to rock and race!


Next stop - Race Track.


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Monday

Kenworth Engine Replacement - C12 - Hallam Truck Center.

September 2005 while working at Hallam Truck Center as the workshop supervisor I took a day off my usual routine and joined the men on the workshop floor replacing an engine in a Kenworth.

At hand was Geezer, the older block of a chap and two apprentices Tom and Aaron.
Together we tackled the engine change-over and some 16 hours later the truck was back on the road.

Here are some photos of our fun filled day.


Engine out, now the fun begins.


Remove all the ancillaries, ECU and controls.
Removed the cylinder head to allow the customer to see where his money was going.


New caterpillar engine arrives, fresh out of a crate.

Getting ready to mate the engine to the transmission and fit both together.


No rest for the witched.

Engine and transmission mated together.

Geezer and myself making final adjustments before the engine and transmission go back into the truck.


That night at about 11:30 pm the truck was ready for a test drive.
Aaron was the designated driver and off we sped into the rain.
Our boss had stayed behind for the evening for moral support / crack the whip.

I could not resist the urge after a long day to have some fun and so after a great amount of begging Aaron agreed on the plan.

We parked the truck outside the Truck Center and walked back in the rain.
Pretending to be absolutely motherless we kept quite while everyone asked what has happened.
Eventually Aaron announced that the engine had blown up and we need to organize a tow truck.

We both learned quickly that not everyone shares our sense of humor at 12:30 at night.
We started laughing and all of a sudden no one believed us that there was nothing wrong with the truck.
So off Aaron went in the rain and fetched the truck.
Our boss was strawberry red in the face when he saw the truck purr into the workshop.

What can we say "boys will be boys"


Thank guy's  - great day working with your.

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